Incepted in the year 1994, SMT Machines (India) Ltd., ISO 9001:2000 certified organization is involved in manufacturing & exporting of precision engineered steel mill equipment. We also offer effective services related to consultancy, designing and development of steel mill plant on Turnkey Basis.
We provide effective engineering assistance to total steel making industry for hot rolling, cold rolling, pipe plants (ERW, G.I., A. P. I. Grade) and spares for varied industries by manufacturing the Mechanical Equipment as per the stated specifications of our customers’.
With the aid of experienced professionals, we are in the best position to provide complete installation solutions for various steel making plants that ranges from iron ore to sponge iron plants, sponge iron / scrap to billet making plants, induction / electric arc furnaces to tower line transmission products and manganese ore.
Making use of the latest technology we are able undertake modernization, revamping and refurnishing of existing / sick steel rolling mills so as to enhance production, reduce specific power consumption, reduce specific fuel rate, improve products quality.
“Adoption of newer technologies and be innovative to produce quality products with pride at lowest level of tolerances”. SMT Machines India Limited understands the need to upgrade and modernize itself to cater to the ever increasing global market. The benchmarking of product quality and customer focus calls for uniform codified business policies. Customers are our concern and come first. We continuously strive to understand and meet their needs.
Design and Development
Is having a team of qualified and experienced engineers. 2D AutoCAD / 3D Autodesk Inventor, Production & Inspection team. Our Engineering staff undertakes preparation of Layouts and drawings with most optimum calculations and confirming to strict quality standards.
We are also among the limited user of ERP in this field, which is a sign of true professionalism. Starting with the requirements of the customer, the calculations are done according to the rate of production, if the total plant is required or either a single machine is required, then taking into consideration, rest of the equipment(s) with which the proposed equipment is to be installed, and the design is made which is best suited to the current requirements and not according to the existing old age designs.
After the layout is frozen, the basic engineering and detail design of the equipments is earned out on the most optimum calculations. All the Engineering drawings for components are prepared to strict quality standards
The organization is always prepared to render best efforts to meet the varied requirements of our customers by providing different services. For excellent results, relevant details are furnished by the concerned unit in advance.
Emergency Services : We offer following emergency services:
Plant & Machinery breakdown handling services on call round the clock
Arrangement for spares to handle the breakdown in shortest possible time
Preparation of assemblies for break down handling in Rolling Mills
For emergency services please furnish the following necessary engineering details:
Assembly drawings available at plant.
Fly wheels shaft details and bearings used.
Size and type of rolls
Increase spacing to improve layout and getup of the text on page
Motor power and RPM engineering data of gear internals of gear boxes and pinion stands, bearing centers and bearing numbers
Part number in case of SMT supplied equipment
TPM - Total Preventive Maintenance : Break downs take place without notice and Spares Inventory Planning Model is most of the rolling mills is never perfect. We as a dependable associate, are conscious of our obligations towards our clients and are best prepared to the client help achieve Total Preventive Maintenance and avoid contingencies. Our service team with required spares ensure to reach clients in quickest possible time.
Turnkey Projects Executed
We provide services like engineering, consultancy, designing and development of steel rolling plants on turnkey basis. In order to render these services in a professional manner, we have deployed separate teams for Production & Inspection. Our team are responsible for every aspect of project execution. We provide turnkey services in association with our business partners. Some of the turnkey projects we work for are:
Melt shop based on Induction / Arc Furnaces
Ladle Refinery Furnace
Billet Concast Plant
Sponge Iron Plant
Pipe Plants including galvanizing etc.
We have carved out a distinct place in the business owing to our commitment to serve our clients with a quality range of equipment and excellent services on turnkey basis. We have well developed distribution network spanning in many cities across the globe. We have been able to build a huge client base in in various countries like:
Single Source for Rolling Mills
SMT IS THE SINGLE SOURCE FOR ALL YOUR ROLLING NEEDS
Fly - Wheel weighing upto 30 Tones of Cast Iron and Steel Casting
EQUIPMENT AND ACCESSORIES
Shaft and Bearing Block (Bracket). The shafts are made from Forged Class IV Steel which is U.T. Level II pass.
Size 125 mm- 750 mm PCD (5" to 30") Types: 2 Hi and 3 Hi Bearings Gun Metal, Fibre Bearings Spherical Roller Bearings, Multi Row Bearings Top Roll Spring balanced or through worm gear box Bottom Roll adjustment through elevators. Easy axial roll adjustment through elevators. Cast Iron / Steel Fabricated / Steel Casted Housing (Optimum Mill modulus) Complete with Chocks, Rest Bars & P.O.E.
MULTI STAGE GEAR AND GEAR BOXES
Reduction Gear Box, Pinion Gear Box, Reduction cum Pinion Gear Box, Speed Increaser cum Pinion Stands upto 5000 H.P. Load. Spur, Single Helical and Double Helical Gears upto 3000 MM. diameter. Gear boxes can be designed and supplied in different configurations such as single input & double output, more than one output in different speeds etc. Or any special feature desired by the customer
Wobbler Couplings, Universal Couplings, Geared Couplings, Flexo Type Couplings, Flange Type Couplings etc.
Twisting Machines upto 56mm, Twisting Heads, Jaws & Bits etc. Coilers and De – Coilers. Repeaters Roller Guide Boxes, Twister Pipes & Spares.
Flat & V-belt Pulleys upto 3000 mm Dia.
STRAIGHTENING MACHINE (SMT 135-TO 750)
For Light, Medium and Heavy Sections such as Angle, Channel, I-Beams, H-Beams, Flat, T-Iron, Window Section etc.
AUTOMATIC DECOILER STRAIGHTENING AND CUTTING MACHINES
For 5.5 mm to 14mm Dia wire rods or TMT Bars, speed upto 80 Mts P. Minute. (Provided With Automatic Or Manual Lubrication Syst